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Design and Construction of Analog Water Heater Chamber (AWHC) for Sma Rod and Spring Tensile Testing

Received: 10 October 2024     Accepted: 28 October 2024     Published: 22 November 2024
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Abstract

This study details the design and construction of an Analog Water Heater Chamber (AWHC) specifically tailored for tensile testing of Shape Memory Alloy (SMA) rods and springs. The AWHC is designed to simulate various temperature conditions, enabling precise control over the thermo-mechanical behavior of SMA specimens. Energy conversion from the electrical to heat form is achieved using an electrical heating element of 1000 watts. This heat is transferred to the SMA spring/wire using convection using a water medium, and phase transformation occurs. The chamber's unique design allows for real-time monitoring of deformation and recovery processes under controlled temperature and loading conditions. Different test results for both the SMA rod and SMA spring at various loading rates and constant temperature, and continuous loading rate and different temperatures showed a good thermo-mechanical coupling result The AWHC's performance was validated through tensile testing of SMA rods and springs, demonstrating its efficacy in evaluating the mechanical properties and phase transformation temperatures of these materials. The results show excellent correlation with theoretical predictions, confirming the AWHC's suitability for characterizing SMA behavior under diverse thermal and mechanical conditions. This research contributes to the development of efficient testing protocols for SMA components, paving the way for their enhanced integration into various engineering applications, thus the aim of which AWHC is designed for is achieved.

Published in American Journal of Physics and Applications (Volume 12, Issue 3)
DOI 10.11648/j.ajpa.20241203.12
Page(s) 62-68
Creative Commons

This is an Open Access article, distributed under the terms of the Creative Commons Attribution 4.0 International License (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted use, distribution and reproduction in any medium or format, provided the original work is properly cited.

Copyright

Copyright © The Author(s), 2024. Published by Science Publishing Group

Keywords

Water Bath Temperature, Shape Memory Alloys, Martensitic Transformation, Thermo-Mechanical Coupling

References
[1] G. E. Moatasem Fouda, Mohammad Tawfik, “Calibration of The Hysteresis Loop of SMA Wires Heated by Electric Current,” in 15th International Conference on Applied Mechanics and Mechanical Engineering, 2012.
[2] J. A. J. Zurbitu, A. Agirregomezkorta, M. Sarrionandia, G. Castillo, “SETTING UP OF PULL-OUT TEST AT IMPACT STRAIN,” in ICCM17proceedings., 2011.
[3] M. K. Mehdi Kamarni, “An Investigation into the Simple Tensile Test of SMA Wires Considering Stress Concentration of Grippers,” J. Mater. Eng. Perform., vol. 23, pp. 1114–1123, 2014.
[4] H. H. and J. H. Jianzuo Ma, “Characteristics Analysis and Testing of SMA Spring Actuator,” Adv. Mater. Sci. Eng., vol. 10.1155, p. 7, 2013.
[5] F. W. Wilburn, “Introduction to thermal analysis, techniques and applications,” Thermochimica Acta, vol. 155. pp. 383–385, 1989.
[6] S. Degeratu, N. G. Bizdoaca, G. Manolea, I. Diaconu, A. Petrisor, and V. Degeratu, “On the design of a shape memory alloy spring actuator using thermal analysis,” WSEAS Trans. Syst., vol. 7, no. 10, pp. 1006–1015, 2008.
[7] J. B. SANTIAGO, J. J. M.; SILVA, P., C., S.,; ARAUJO, C. J.; SIMOES, “MECHANICAL BEHAVIOR OF Ni-Ti SMA HELICAL SPRINGS MANUFACTURED BY INVESTMENT CASTING,” 24th ABCM Int. Congr. Mech. Eng., vol. 5, pp. 1–8, 2017.
[8] “Differential Scanning Calorimetry Techniques Applications in Biology and Nanoscience”.
[9] Lutz, J. (2020). "Energy consumption and efficiency of residential water heaters." *Energy Efficiency*, 13(3), 543-556.
[10] Schoenbauer, B. (2021). "Evaluating the performance of tankless water heaters." *Applied Energy*, 285, 116407.
[11] Miller, R., & Park, W. (2019). "The impact of heat pump water heaters on energy efficiency." *Renewable Energy*, 138, 811-819.
[12] Seyam, M., Attia, S., & El-Sayed, S. (2022). "Solar water heating systems for sustainable buildings." *Renewable and Sustainable Energy Reviews*, 138, 110554.
[13] Pal, R., Chowdhury, A., & Biswas, S. (2023). "Hybrid water heaters for energy savings in residential applications." *Energy Reports*, 9, 574-584.
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  • APA Style

    Abubakar, R. A. (2024). Design and Construction of Analog Water Heater Chamber (AWHC) for Sma Rod and Spring Tensile Testing. American Journal of Physics and Applications, 12(3), 62-68. https://doi.org/10.11648/j.ajpa.20241203.12

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    ACS Style

    Abubakar, R. A. Design and Construction of Analog Water Heater Chamber (AWHC) for Sma Rod and Spring Tensile Testing. Am. J. Phys. Appl. 2024, 12(3), 62-68. doi: 10.11648/j.ajpa.20241203.12

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    AMA Style

    Abubakar RA. Design and Construction of Analog Water Heater Chamber (AWHC) for Sma Rod and Spring Tensile Testing. Am J Phys Appl. 2024;12(3):62-68. doi: 10.11648/j.ajpa.20241203.12

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  • @article{10.11648/j.ajpa.20241203.12,
      author = {Rabiu Ahmad Abubakar},
      title = {Design and Construction of Analog Water Heater Chamber (AWHC) for Sma Rod and Spring Tensile Testing
    },
      journal = {American Journal of Physics and Applications},
      volume = {12},
      number = {3},
      pages = {62-68},
      doi = {10.11648/j.ajpa.20241203.12},
      url = {https://doi.org/10.11648/j.ajpa.20241203.12},
      eprint = {https://article.sciencepublishinggroup.com/pdf/10.11648.j.ajpa.20241203.12},
      abstract = {This study details the design and construction of an Analog Water Heater Chamber (AWHC) specifically tailored for tensile testing of Shape Memory Alloy (SMA) rods and springs. The AWHC is designed to simulate various temperature conditions, enabling precise control over the thermo-mechanical behavior of SMA specimens. Energy conversion from the electrical to heat form is achieved using an electrical heating element of 1000 watts. This heat is transferred to the SMA spring/wire using convection using a water medium, and phase transformation occurs. The chamber's unique design allows for real-time monitoring of deformation and recovery processes under controlled temperature and loading conditions. Different test results for both the SMA rod and SMA spring at various loading rates and constant temperature, and continuous loading rate and different temperatures showed a good thermo-mechanical coupling result The AWHC's performance was validated through tensile testing of SMA rods and springs, demonstrating its efficacy in evaluating the mechanical properties and phase transformation temperatures of these materials. The results show excellent correlation with theoretical predictions, confirming the AWHC's suitability for characterizing SMA behavior under diverse thermal and mechanical conditions. This research contributes to the development of efficient testing protocols for SMA components, paving the way for their enhanced integration into various engineering applications, thus the aim of which AWHC is designed for is achieved.
    },
     year = {2024}
    }
    

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    T1  - Design and Construction of Analog Water Heater Chamber (AWHC) for Sma Rod and Spring Tensile Testing
    
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    Y1  - 2024/11/22
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    DO  - 10.11648/j.ajpa.20241203.12
    T2  - American Journal of Physics and Applications
    JF  - American Journal of Physics and Applications
    JO  - American Journal of Physics and Applications
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    UR  - https://doi.org/10.11648/j.ajpa.20241203.12
    AB  - This study details the design and construction of an Analog Water Heater Chamber (AWHC) specifically tailored for tensile testing of Shape Memory Alloy (SMA) rods and springs. The AWHC is designed to simulate various temperature conditions, enabling precise control over the thermo-mechanical behavior of SMA specimens. Energy conversion from the electrical to heat form is achieved using an electrical heating element of 1000 watts. This heat is transferred to the SMA spring/wire using convection using a water medium, and phase transformation occurs. The chamber's unique design allows for real-time monitoring of deformation and recovery processes under controlled temperature and loading conditions. Different test results for both the SMA rod and SMA spring at various loading rates and constant temperature, and continuous loading rate and different temperatures showed a good thermo-mechanical coupling result The AWHC's performance was validated through tensile testing of SMA rods and springs, demonstrating its efficacy in evaluating the mechanical properties and phase transformation temperatures of these materials. The results show excellent correlation with theoretical predictions, confirming the AWHC's suitability for characterizing SMA behavior under diverse thermal and mechanical conditions. This research contributes to the development of efficient testing protocols for SMA components, paving the way for their enhanced integration into various engineering applications, thus the aim of which AWHC is designed for is achieved.
    
    VL  - 12
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